banquo
24-02-2008, 01:50 PM
This was supposed to have been done at 20,000 (and every winter if you believe the Service Manual :o) but I've been putting it off as I was too mean to pay the UK prices for the special fork cap tool. You can take them off with a normal socket, but run the risk of taking the chrome off too. The special socket is available from Zodiac and CCI, but I got mine from Drag Specialties via Zanottis in Pittsburgh.
http://i21.photobucket.com/albums/b298/bancquo/postings/Forking%20Oil/side.jpg
http://i21.photobucket.com/albums/b298/bancquo/postings/Forking%20Oil/inside.jpg
It's a shallow socket, to clear under the bars, and it's a 6-pointer with an o-ring inside, to avoid damaging the finish.
It's easy enough to take the caps out, as they're not under spring pressure on this model. Careful if you have another model, as some are under pressure, and need to be taken off with care, as DaveU says below, with the bike on a stand, and the forks hanging free.
http://i21.photobucket.com/albums/b298/bancquo/postings/Forking%20Oil/caps.jpg
Decided to use the SE oil, as it's might help with stiffening up the front end. Note that you need to buy two bottles as they only hold 16 oz, and each leg takes 12 oz.
With the bike up on the stand, remove the drain plugs on the lower fork legs, and leave to drain overnight. Stick the plugs back in the morning, torque down, and refill with oil, replace caps and the job's done.
http://i21.photobucket.com/albums/b298/bancquo/postings/Forking%20Oil/fill.jpg
First easy job I've done....
http://i21.photobucket.com/albums/b298/bancquo/postings/Forking%20Oil/side.jpg
http://i21.photobucket.com/albums/b298/bancquo/postings/Forking%20Oil/inside.jpg
It's a shallow socket, to clear under the bars, and it's a 6-pointer with an o-ring inside, to avoid damaging the finish.
It's easy enough to take the caps out, as they're not under spring pressure on this model. Careful if you have another model, as some are under pressure, and need to be taken off with care, as DaveU says below, with the bike on a stand, and the forks hanging free.
http://i21.photobucket.com/albums/b298/bancquo/postings/Forking%20Oil/caps.jpg
Decided to use the SE oil, as it's might help with stiffening up the front end. Note that you need to buy two bottles as they only hold 16 oz, and each leg takes 12 oz.
With the bike up on the stand, remove the drain plugs on the lower fork legs, and leave to drain overnight. Stick the plugs back in the morning, torque down, and refill with oil, replace caps and the job's done.
http://i21.photobucket.com/albums/b298/bancquo/postings/Forking%20Oil/fill.jpg
First easy job I've done....